Tuesday, November 15, 2016

What Our Soap Is... And What It Is Not

Soap is a funny thing. People use it everyday but often have no clue what they are allowing to touch and be absorbed into their skin. For the most part, the soap that is purchased at the store is most likely a detergent. Just like your dish soap and laundry soap (both are not actually soap), it is mainly non-natural manufactured chemicals that are designed to "clean" your skin, hair, clothes and whatever else gets dirty. Chemical absorption into the skin is a real concern in our era of "cleaning" everything. One thing that manufactured industrial chemical cleaners are doing is stripping your skin of what makes it so important to our well-being. For instance, the oil in your skin is a miracle. It protects against the sun, chemicals, and germs by creating a barrier so that you epidermis is protected. Real soap does not strip your skin of its oils instead it removes the dirt and bacteria. To be clear, detergents are not soap - they are cleansers. Only soap is soap. Real soap comes from the chemical reaction of mixing an oil (acid) with lye (base) to create a fairly ph neutral product. The oil and lye molecules go through a saponification process where heat is created. After soap goes through a curing process (there are different methods) it is ready for use.

Our soap is made from plant-based oils which include coconut, olive and palm oil. We use other oils as well but this is our main base. The oils are measured and mixed with a lye that is dissolved in water which becomes extremely caustic. The water that is used here is rainwater that we collect from our home in western Pennsylvania. I prefer to use the cold process for making my soap which allows for a more thorough and gentle saponification. This process is simple but requires a detailed approached that takes years of experience. After pouring the mixture into a mold, the soap goes through a gel phase in which the compounds that hold the oil together are releasing and are now attaching to the lye. This creates a moderate amount of heat and after a couple hours cools to room temperature. At that time the soap is cut into its final shape. I slice my soap logs into 1" thick bars. They take 4-6 weeks to fully cure and harden.
When mixing our oil and lye water together the mixture thickens and this is when we add the scent. We only use essential oils. Why? Many people are actually allergic to fragrance oils which are industrial-chemical products. Essential oils have properties that have added benefits in their use but due to labeling restrictions we are not able claim any medicinal uses.

Many of this you may already know or understand but let me caution you about some homemade soap makers. People take short-cuts and products aren't always as they seem.  Many people use a melt and pour method that uses store bought industrial manufactured bases of glycerin that have added chemicals for colors and consistency. This is not soap; do not be fooled. I have zero additives into my soap besides for the essential oils. No colors, no plant parts, nothing unnecessary. I make soap that is to be used and enjoyed. The use of my soap can vary. It is a fantastic body soap and for regular hair it can be a decent shampoo. I often use the soap after working on my vehicles and it is a great degreaser. Also, the soap is soft and gentle for kids and sensitive skin. How can it be so universal? Because it is soap, not a detergent.

Lastly, our prices. Handmade soap is often sold at extraordinary prices. Folks that use the melt-and-pour recipes sell theirs from about $1.50-$2.25 an ounce. $8 for a bar of industrial detergent is a shame. Then you have folks that actually make their soap. They put in colors and fragrance and put flower petals and herbs into the bars charging about $1.75 - $2.50 an ounce. The average bar of soap that is sold is usually between 3-5 ounces. $9 for a bar of soap is outrageous. We sell our soap at approximately $1 per ounce. Our bars are not uniform but our current price is $4.50 per bar. I do not make a lot of money on these but that is because I want people to have good quality soap at an affordable price.

Occasionally we do break from our dedication to simple soap and make coffee, beer and bacon soap. These soaps are single batches made with ingredients that offer something a little different. The coffee soap is made with coffee infused lye water and the grounds are added before the mixture is poured into the mold. The beer soap is similar in that the brewed beer and spent grains are added. Lastly, the bacon soap is our only soap that uses animal fats. The lard that is used comes from leftover cooking grease and is the base oil. The same process is completed as with the plant-based soap. 

There are many things that can be said about soap but one thing to always remember is when you are purchasing soap at a craft show, farmer's market, county fair or even online, make sure to ask questions about their products. If they can't answer your question or tell you something that doesn't jive, make sure to have a conversation with them. I am an amateur alchemist and I don't have all the answers but we have to begin the conversation on the products that we make, buy, sell and use. The soap business is being overrun by people that are riding the wave of the return to simple products but their processes and methods are mainly to seek profits. I want you to have the best soap possible, know where it comes from and be educated about the things we take for granted in this consumer world.

Keep soap simple and real.

Peace

Get Your Christmas Orders In!

We are now taking orders for Christmas!

While we have batches that are currently curing, it will only take us four weeks to make another batch so by ordering soon we can still get fresh-made soap to you before December 25th. Our soap is a cold process soap which requires about a month's time to cure fully into soap.

Our current inventory that is available for purchase and use:
Lemongrass
Patchouli
Eucalyptus Spearmint

Our next batches will be available Dec. 4th:
Unscented
Citronella
Lavender

Scents that can be made:
Tea tree, Tangerine, coffee and all others listed above.

Orders that are placed by Small Business Saturday (SBS) - Nov. 26th - will be ready for shipping, delivery or pick-up on Dec. 20th with a Best-If-Used-After date of Jan. 1, 2017.


Also, we are having a sale in recognition of Small Business Saturday: 5 bars of any soap, mix and match, is $20. This is $2.50 off the regular price. *Shipping and gift wrapping available for additional charge. If we do not have your order in our current stock then it will be made and ready for delivery on Dec. 20th. Sale ends Nov. 26th. Limit of 2 sale orders.

Place orders by emailing appalachiansoapworks@gmail.com
Please include what scent of bar you want, the quantity of each, if you would like individual bar or more bars gift wrapped and the desired method of receiving your order. Shipping price will be determined based on location and total order.

Lastly, we will be set up at the East Brady Community Center's Craft Show on December 4th. SBS and other orders can be picked up at the event and we would love to see you there!

Saturday, January 11, 2014

Spring will be here soon!

Even though there is still 3 more months of snow and freezing temperatures, we here at Appalachian Soap Works are working away our winter blues in preparation for spring.  Farmers markets, festivals, and outdoor community events are just around the corner and we are well on our way to make this a successful year.
Coming soon we will be unveiling our new line of liquid soaps with new and improved recipes.  Also we are currently in the process of making multiple scents of bar soap, a new formula for deodorant, and the popular lip balm and lotion will be back for sure.

The current inventory holds the following items:
Lip Balm
Lotion
Laundry Detergent
Soap bars with the following scents: Lemongrass, Lavender, Pine, and Tea Tree

Please place orders by sending an email to appalachiansoapworks@gmail.com

Currently on the workbench we are working on some new scents of bar soap including patchouli

AND....

We are working on a new marketing campaign for our newest product:

GoatPoo! (Trademark Pending)

This is a shampoo for goatees and beards alike.  Our formula is designed to clean, condition, and repair those chin hairs that help maintain your manliness. Pricing, special offers, and beard pictures to come!

Tuesday, October 29, 2013

Getting to know us

Hi there,

Thanks for taking the time to visit our site.  

My wife Trista and I started Appalachian Soap Works out of the need to supply our family with a good soap.  We made our first batch of cold process soap over a year ago and we absolutely loved it.  With some out-of-pocket investing, we got ourselves enough supplies to make a few batches of soap and our company was born.  We really enjoy trying new essential oils as scents for our soap and also experimenting with different recipes of oil bases.  
I have a bachelor's degree in Small Business Management and Entrepreneurship with an emphasis in marketing and non-profits.  Currently I am attending a Licensed Ministry Academy through my regional conference of the United Church of Christ.  I have a full time job and am a pastor at a small church but will be attending Pittsburgh Theological Seminary starting in the fall of 2014.  
When we decided to start this company, my wife and I decided that all proceeds from the sales of our products will be saved for our expenses while I attend full time seminary.  This is not a decision that was easy by any means.  We have two daughters, Ella and Willow, and are trying to fulfill our call to ministry.  We are not selling soap simply to make money, we are supporting ourselves as we enter into graduate degrees and we want to help others while doing it.  Our soaps are all natural and are simply soap scented with essential oils; nothing more, nothing less.
If you decide to support us please know that you are making a difference.  I have known for years that God has called me to be his servant and he has guided me to many leadership opportunities to prepare me for my journey.  My ministry is mission oriented which means that I have dedicated my life to fulfilling Jesus' Great Commission: Mark 28:18-20 "Then Jesus came to them and said, “All authority in heaven and on earth has been given to me. Therefore go and make disciples of all nations, baptizing them in the name of the Father and of the Son and of the Holy Spirit, and teaching them to obey everything I have commanded you. And surely I am with you always, to the very end of the age.”   The mission that Jesus has called us to do is all about community.  Neighborhoods, congregations, and families all make up a community and it is our job as Christians to bring the light of Jesus back into our communities.
My wife and I are very open-minded individuals that realize that the world is a whole lot bigger than our own dreams and beliefs.  We strive to focus on loving others rather than judging them and we accept others as they are.
I can't thank you enough for supporting us while I attend seminary.  
Peace be with you and have a great day!

---
Ryan
Welcome to Appalachian Soap Works' 2013 Fall Catalog!




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